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Well-known manufacturer of new energy vehicles: Integrated smart logistics solution for EV battery manufacturing line
Project Overview

For a leading new energy vehicle manufacturer’s production base in Shandong Jinan, GALAXIS delivered an integrated battery logistics and storage system covering processes from battery pack post-injection to assembly line storage and transportation.

 

The system consists of stackers, lifts, conveyor lines, rack systems, and integrated WMS/WCS software, enabling efficient material handling and process storage for blade battery production.

 

 

Industry Pain Points

In the new energy battery manufacturing industry, rapid production expansion creates significant challenges in warehouse throughput, safety management, and production logistics coordination.

 

Traditional operations rely heavily on manual handling and lack real-time monitoring systems, resulting in low efficiency, limited automation, and high safety risks in high-temperature and lithium battery environments.

GALAXIS Solution

GALAXIS delivered a fully automated AS/RS-based battery logistics system integrating high-temperature storage zones, ambient storage zones, stacker cranes, lifts, and automated conveyor lines.

 

The system enables end-to-end material tracking from production to storage and outbound processes. Integrated WMS/WCS systems ensure synchronized data flow, automated scheduling, and precise control of warehouse operations across multiple storage environments.

 

 

Impact

After implementation, the system achieves fully automated storage and conveying operations, significantly improving production logistics efficiency and system intelligence.

 

Equipment failure rate is reduced to below 1%, while overall efficiency margin increases by more than 20%. The system also integrates DTS temperature monitoring, thermal imaging, and automatic fire suppression to ensure high safety standards in battery storage operations.

 

100 %
Digitalization
17,963 locations
Storage capacity
20 %
Efficiency improvement
<1 %
Failure rate

 

 

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